Making Your Own Linen Panels

Commercially made linen or cotton canvas panels are available, and they are very nice. However, making them yourself will save you money and they really don’t take very long to make.

Here are the materials that you will need with step by step instructions (and photos) on how to mount linen or cotton canvas to board.

There are various surfaces to mount linen or cotton canvas to, depending on how light you want them to be. For general use I like Gator Board. Gator Board is similar to Foamcore, however the outer substrate of Gator Board is a harder material and will not bend, Foamcore will bend so it should never be used to mount canvas. Gator Board comes in various widths and in white, natural (tan) or black. If you are traveling and want a thinner panel you can use 1/8th inch Birch plywood, Masonite or Hardwood boards. Another extremely light and thin option is Media Board sometimes called Non Buckle board. It is very thin and you can stack numerous paintings if you are going on an extended painting trip. When you get these panels back to the studio you can then support the Media board with a heavier backing or Foamcore when it’s time to frame the painting.

Note: I recommend that you start making small sizes at first 6×8 to 16×20 until you get the technique and drying time down, then you can better handle larger panels 18×24 and larger.

Materials you will need:

MountingCanvasToPanels1

  • A Roll of Pre primed Linen or Cotton Canvas
    • I prefer linen but you can use cotton canvas if linen is too expensive.
  • Gator Board, Masonite or Birch plywood. (Not Foamcore!)
    • I use 3/16 inch Gator Board for smaller sizes and ½ inch Gator Board for large panels. To find Gator Board or Media Board/Non Buckle Board try an art supply store or on line. For Masonite, Hard Board or Birch Plywood try your local lumber yard.
  • Miracle Muck Glue
    • Miracle Muck is water soluble (cleans up easily with water and it is also “heat re-activating”, which means that the low to medium heat of an iron or hair dryer, will allow you to peel up the canvas even after it has dried, if you need to remove the canvas from the board.

IMPORTANT! Be careful that the iron is not too hot or you can scorch your painting. Get a gallon of it from SourceTek. They will only ship when the outside temperature is safely above freezing. If they have a problem sending it, you can try your local art supply stores and see if they can get it.

  • Small 5 inch wide foam-rubber house painting roller with reusable (green flocked) rolls
    • These rolls may be sold separately. They give you a nice even smooth application of glue which is very important! Any paint store, or Hardware store should have it.
  • Large Utility knife
    • I use the kind that has segmented blades that I can snap off when they are dull.
  • Long metal straight edge for cutting
  • Roll of Masking Tape
  • Heavy Laminate Roller
    • The kind that they sell for pressing down Formica to counter surfaces. Hardware stores carry them.
  • Paper Towels

The Procedure:

Step 1
 With a pencil, mark the Gator Board a bit larger than you want the finished panel to be. Example:

  • For an 8×10 inch panel cut it to 9×11 inches.
  • For small canvases an additional 1/2 inch all the way around is fine.
  • For larger sizes I recommend 1 inch all the way around. After the canvas is glued down and dried, this makes a nice, clean edge once the excess is trimmed off. However, if you have pre-cut boards to the exact size and don’t have any excess trim, it is not a problem.

Using the pencil lines for a guide, cut out a piece of Gator Board with the utility knife and metal straight edge. Make several passes of the blade until it cuts all the way through. If you are cutting Masonite or plywood, you may need a table saw to cut the material.

 

MountingCanvasToPanels2
Step 2
Cut a piece of Canvas to the same size as the Gator Board in Step #1 and lay them side by side.

Note: If you cut the canvas from a roll, you might have to tape down the corners so it doesn’t curl up when you apply the glue.

 

MountingCanvasToPanels3
Step 3
Pour some Miracle Muck out onto the raw side of the canvas and work it evenly into the canvas with the foam roller to get a thin and even coat with no puddles or dry spots.

IMPORTANT: You want a thin, even coat of glue rolled out from edge to edge.

 

MountingCanvasToPanels4
Step 4
Pour a small amount of the Miracle Muck from the bottle onto the Gator Board.

Using the foam roller, roll out the glue evenly over the entire surface of the Gator Board. You won’t need to pour out as much glue because the board is not as absorbent as the canvas. (Make sure that there are no puddles or dry areas on the surface).

IMPORTANT: You want a thin, even coat of glue from edge to edge.

 

MountingCanvasToPanels5
Step 5
Take the glued Gator Board and flip it over onto the glued canvas surface adhering glue side to glue side. You must do this while the glue is still wet. You will still be able to slide it around or lift up the board to adjust it if necessary.

Line up all the edges as best you can, so when mounted, the weave of the canvas is not crooked. Press lightly over the Gator Board with your hands so that both glued surfaces make good contact.

Then, turn the panel over to the canvas side (removing the tape from the corners of the canvas).

Gently pressing down with your hand again, (this time on the canvas side) starting at the center and moving toward the outer edges, smooth out any air bubbles that might still be between the canvas and board.

 

MountingCanvasToPanels6
Step 6
Take the heavy roller and bray down the canvas to the board (roll from the center out to the edges again).

 

MountingCanvasToPanels7
Step 7
When the mounted canvas is flat and smooth, turn it face down and put some books or other heavy flat object on top to keep the panel flat over night. Be sure to weight the whole surface.

You can stack several of them under the weights. If you are mounting a variety of sizes at a time, put the larger ones on the bottom of the stack.

 

MountingCanvasToPanels8
Step 8
The next day you can trim off the excess ½ inch of material from the panel with the utility knife. Trim them to the finished size you want. It may take several passes to cut through but you will get a nice clean edge.

 

MountingCanvasToPanels9Once you do it a few times and get the feel of how much glue to use it should be a breeze to make a bunch at a time with no problem.

Good Luck with your project!

 

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  • Lawrence Altaffer

    Dibond is a much better material for painting panels.

    • http://www.facebook.com/MichelleSonoquiGillette Michelle Sonoqui Gillette

      Thanks for the tip. What do you prefer, about the Dibond formula?

  • Keith Bond

    Great, explaination with illustrations. Good article. I make a lot of panels and thought I would add a few extra tips that I find helpful.

    Sometimes tape wont hold if the canvas has a strong memory from being rolled. I staple the corners down (I have a wooden workbench to work on).
    I cut the canvas 1/2″ wider than the gator board. It is faster since I don’t have to be as careful measuring. Also, the glue shrinks the canvas just a bit. I can then either simply trim off the excess canvas or I can do as you suggest and cut the entire board down to size.
    Also, if you stack several, put a sheet of wax paper between them so any excess glue doesn’t stick one panel to the next.
    And lastly, I have clamps and smooth, heavy boards I use for weights. I find it works better than books. I can achieve more pressure and it is more evenly distributed.

  • http://www.facebook.com/MichelleSonoquiGillette Michelle Sonoqui Gillette

    Great article! Thanks also, to the tips provided by Keith Bond, in the comments! Cheers to your summer painting trips!

  • Michael Baum

    Do you think the acidity in Miracle Muck is an issue? I have friends that use it and don’t think the acidity is potentially harmful, but I would like to hear more. I use use Daige Rollataq–which is acid-free–for an adhesive.

  • Marilyn Webberley

    I wish you would change the background color of this side to white or a very light color and make the type dark. Or even a lighter tone background. It is so hard to read white type on black background.

    • Oil Painters of America

      You can! Just click “try the light version” on the upper right sidebar.

      • http://www.facebook.com/MichelleSonoquiGillette Michelle Sonoqui Gillette

        If we click ‘light version’, the comment section shows up as white type on a beige background. Super hard to read. Might need to change the setting for the type color, in the comment section, and then we’d be ‘good to go’.

        • Oil Painters of America

          Thanks Michelle. Refresh your browser (⌘+R for Mac, or Ctrl+R on Windows) and see if that doesn’t fix it.

  • Susan Abma

    Great article Howard!

  • Catherine Bast

    What is the largest size you can make with gator board without having to support on the back?

  • Diana Moses Botkin

    Thank you for sharing this, Howard. Can you comment on your preference for an added fabric layer as a painting surface? Especially when working on small pieces, I personally find the weave of canvas or linen distracting. Why not simply use a primed hardboard?

  • Michael Notko

    DiBond dents very easily – so be careful, other than that it’s a great panel material. Not as easily cut as gatorboard either since it’s plastic sandwiched between aluminum.

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